Essential details
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Product Introduction
I. Main Features
1. Compact structure
The vertical design arranges the input shaft and output shaft perpendicularly, saving horizontal space and making it suitable for scenarios with limited installation height (such as vertical lifting equipment, mixers, etc.).
1. Compact structure
The vertical design arranges the input shaft and output shaft perpendicularly, saving horizontal space and making it suitable for scenarios with limited installation height (such as vertical lifting equipment, mixers, etc.).
2. Single-stage high reduction ratio
Through the multi-tooth meshing of the cycloidal gear and the pinion housing, a high reduction ratio of 1:9 to 1:87 can be achieved in a single stage, simplifying the transmission chain and reducing the number of failure points.
Through the multi-tooth meshing of the cycloidal gear and the pinion housing, a high reduction ratio of 1:9 to 1:87 can be achieved in a single stage, simplifying the transmission chain and reducing the number of failure points.
3. High load-bearing capacity
In cycloidal transmission, multiple teeth mesh simultaneously (theoretically, 50% of the pinion teeth are involved in the force), resulting in uniform load distribution and strong impact resistance. It is suitable for heavy-load or frequent start-stop working conditions.
In cycloidal transmission, multiple teeth mesh simultaneously (theoretically, 50% of the pinion teeth are involved in the force), resulting in uniform load distribution and strong impact resistance. It is suitable for heavy-load or frequent start-stop working conditions.
4. Smooth operation and low noise
The number of meshing teeth is large, the impact during transmission is small, and the vibration and noise are significantly lower than those of ordinary gear reducers.
The number of meshing teeth is large, the impact during transmission is small, and the vibration and noise are significantly lower than those of ordinary gear reducers.
5. High rigidity and precision
The precision processing fit clearance between the cycloidal wheel and the pinion is small, and the return clearance can be controlled within 1 to 5 arc minutes, which is suitable for occasions that require positioning accuracy (such as automated equipment).
The precision processing fit clearance between the cycloidal wheel and the pinion is small, and the return clearance can be controlled within 1 to 5 arc minutes, which is suitable for occasions that require positioning accuracy (such as automated equipment).
6. Vertical installation adaptability
The output end can withstand relatively large axial and radial loads, making it suitable for vertical shaft drive equipment (such as agitators and screw conveyors).
The output end can withstand relatively large axial and radial loads, making it suitable for vertical shaft drive equipment (such as agitators and screw conveyors).
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Ii. Core Advantages
High efficiency and energy saving
The transmission efficiency can reach over 90% (higher than the 60-70% of worm gear reducers), reducing energy loss.
High efficiency and energy saving
The transmission efficiency can reach over 90% (higher than the 60-70% of worm gear reducers), reducing energy loss.
2. Long service life and low maintenance
The key components (such as cycloidal wheels and pinion teeth) are made of alloy steel and quenched, resulting in low wear. The sealing design is good, and the replacement cycle of grease or lubricating oil is long (usually half a year to one year).
The key components (such as cycloidal wheels and pinion teeth) are made of alloy steel and quenched, resulting in low wear. The sealing design is good, and the replacement cycle of grease or lubricating oil is long (usually half a year to one year).
3. High reliability
It has no external gears or complex transmission mechanisms, has a low failure rate, and is suitable for continuous operation in industrial environments (such as mining machinery and chemical equipment).
It has no external gears or complex transmission mechanisms, has a low failure rate, and is suitable for continuous operation in industrial environments (such as mining machinery and chemical equipment).
4. Wide adaptability
It can be adapted to various types of motors (such as ordinary motors, servo motors, explosion-proof motors), and can operate stably in harsh environments such as high temperatures and dust.
It can be adapted to various types of motors (such as ordinary motors, servo motors, explosion-proof motors), and can operate stably in harsh environments such as high temperatures and dust.
5. Flexible installation
The vertical structure can be directly connected to the equipment frame, supporting flange installation or bottom fixation, simplifying system integration.
The vertical structure can be directly connected to the equipment frame, supporting flange installation or bottom fixation, simplifying system integration.
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Iii. Typical Application Scenarios
Vertical conveying equipment: bucket elevators, screw feeders
- Mixing and stirring equipment: Chemical reaction vessels, food mixers
- Lifting machinery: small winches, lifting platforms
- Automated production line: robotic arm joints, precision turntables
Vertical conveying equipment: bucket elevators, screw feeders
- Mixing and stirring equipment: Chemical reaction vessels, food mixers
- Lifting machinery: small winches, lifting platforms
- Automated production line: robotic arm joints, precision turntables
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Iv. Advantages over Other Reducers
- vs Planetary gear reducer: Higher single-stage reduction ratio, stronger impact resistance, and lower cost.
-vs worm gear reducer: High efficiency, good heat dissipation, and no temperature rise problem caused by worm self-locking.
-vs harmonic reducer: It has a higher load-bearing capacity and a longer service life, but its precision is slightly lower.
- vs Planetary gear reducer: Higher single-stage reduction ratio, stronger impact resistance, and lower cost.
-vs worm gear reducer: High efficiency, good heat dissipation, and no temperature rise problem caused by worm self-locking.
-vs harmonic reducer: It has a higher load-bearing capacity and a longer service life, but its precision is slightly lower.
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Vertical single-stage cycloidal reducers are widely used in heavy industry, automation and special equipment due to their high reduction ratio, strong load-bearing capacity and compact design. Its low maintenance requirements and long service life characteristics are particularly suitable for scenarios that need reliability and economy. When selecting the model, attention should be paid to the load type, installation direction and environmental conditions to ensure the best match.
Vertical single-stage cycloidal reducers are widely used in heavy industry, automation and special equipment due to their high reduction ratio, strong load-bearing capacity and compact design. Its low maintenance requirements and long service life characteristics are particularly suitable for scenarios that need reliability and economy. When selecting the model, attention should be paid to the load type, installation direction and environmental conditions to ensure the best match.